Genius Core™ 3D Digital Twin platform
3D Digital Twin SaaS platform is developed for industrial environmentsGenius Core™ 3D Digital Twin is specifically designed for professionals in the manufacturing, food and process industries, capturing and visualizing all the data you need from your factory environment and systems in one real-time view.
For factory managers, quality controllers and other production staff, Genius Core™ is a tool for data-driven and confident decision-making. Make it yours now.
Why choose Genius Core™
Factory in your pocket – All the information you need at one glance
For more than 10 years, Process Genius has been solving challenges with the biggest players in the manufacturing and process industries and has developed the industry-specific 3D Digital Twin platform to enhance the interaction between people and data. We wanted to focus on building a rapidly deployable, cost-effective and configurable digital twin specifically for industrial needs – rather than delivering mid-range digital twin solutions tailored to the different needs of different industries.
With our Genius Core™ platform, production managers can access an intuitive platform that makes it easier to streamline production, anticipate problems and get a real-time overview of the production situation anytime, anywhere.
No one knows your factory better than you do
Easily configure the look and feel to match your production needs and goals
1. Add your own factory template
Configuring the platform is as simple as 1,2,3. First upload a 2D or 3D model of your factory, which can be a CAD/STEP model or even a paper drawing.
Add any POI (points of interest) markers you want to the model. POI markers are visual indicators used within your digital environment. These markers serve to draw attention to specific points or objects within the environment that are of particular interest or significance. These markers can be, for example, factory location on a map, safety and recycling points, production lines, and individual machines within your factory.
2. Connect your IoT data to the platform
Integrate the data from the machines and sensors into the platform in the settings with a few clicks. Then connect the data to the POI markers you have set. With this integration, you can monitor real-time data on your production from the comfort of your home.
3. Customize the reports and dashboards to your liking
The reports and dashboards are completely customizable. You can add different widgets to monitor the performance of your machines, for example. Precise search filters allow you to easily monitor the status and data of your production to the extent you need.
Features
Key features of the Genius Core™ 3D Digital Twin
Planning, monitoring and improving production efficiency
With Genius Core™ dashboards and reports, you can track key metrics, identify areas for improvement and make informed decisions that directly impact the success of your goals.
Preventive maintenance
The platform minimizes the time needed for maintenance shutdowns, their planning and production stoppages. You can forget about ticketing, as the information you need to plan maintenance visits, such as work permits, is available in real time on the platform.
Safety and security
See a holistic security snapshot from a single view. Real-time reporting of safety findings will help you understand the incidents that have occurred in your factory so that they can be effectively prevented in the future.
Quality control
The Genius Core™ platform will notify you immediately of any deviations in production. The digital dashboard makes it easier to monitor quality. You are informed about current and past conditions. In the event of a complaint, you can view the circumstances and anomalies at the time of the incident afterwards.
Sustainability
With the 3D Digital Twin platform, you can visualize and thus make visible a variety of sustainability indicators. You can make use of the data for audits, for example.
Integrations
Combine data from different databases in one view
Don’t let multiple systems and data noise stop you from realising the full potential of your business.
Our platform allows you to integrate the tools that you and your employees use for day-to-day management. This allows you to create a seamless and efficient workflow that maximizes productivity and makes day-to-day management easier by creating a clear, reliable overview of the key monitoring points of your production, anywhere, anytime.
Want to learn more about integration opportunities and our platform technology? Send us a message and one of our experts will get back to you as soon as possible.
OPC UA
The Genius OPC-UA software module and our Beckhoff Gateway solutions ensure effortless integration into factory systems by enabling real-time data access as part of a service package.
If OPC UA connectivity is not available, we use industrial wireless sensors to measure various parameters. This provides our customers with information on the desired parameters, such as machine utilization and power consumption, temperatures and ambient humidity.
ERP, OEE, MES, EAM, SCADA and database integrations
Genius Core™ 3D Digital Twin can integrate data from popular ERP systems as well as OEE, MES and SCADA software. In addition, our platform can connect to various environmental sensors, device sensors and third-party systems such as factory, material, document management and manufacturing systems.
Azure AD
Genius Core™’s Azure AD integration enables seamless access management for you and your team. With integration, you can streamline user authentication and authorisation processes and ensure better security and efficiency. Azure AD integration allows you to manage users centrally, making it easy to log users in and manage their identity.
View customer stories
More than 60 customers are already using our 3D Digital Twin solution
FAQ
Questions? We are happy to answer
What is a digital twin?
The term Digital Twin is usually used for an application that aims to digitally represent the physical world and activities and make predictions about it. These applications usually create a 3D digital model of an object, which is then enriched with data from the real world. The first definition of the digital twin dates back to the early 2000s and the term became more widespread after the mid-2010s with industrial digitalisation.
At the heart of the digital twin is the use of information from different sources and presenting it clearly to the end user. Since there can be as many sources of information and use cases as there are manufacturing companies, simply bringing in information and presenting it will not go far. That’s why our digital twin technology has been developed to meet the different needs of its creation. The modular and fully configurable platform allows you to customise factory views, data sources, reports and user levels to suit your business needs.
How will Genius Core™ increase my production productivity?
Genius Core™ 3D Digital Twin provides real-time visibility into the different processes, machines and production lines in your factory with accurate data. This gives you a tool to help you manage your production in a data-driven way. With an intuitive and user-friendly platform, you can easily monitor machine utilisation, minimise production downtime, optimize performance, streamline processes, improve quality control, identify the causes of problems and monitor real-time links between process data, production downtime and waste.
Does Genius Core™ provide quality assurance and data security?
Yes. To ensure the best service and software development, we continuously improve the quality and efficiency of our operations. In addition to our long experience and feedback from the industry, we use Agile and Scrum methods to develop our services and software. We use ISO 9001 and ISO 27000 standards, as well as ITIL and Cobit models.
Ensuring data security is extremely important to us. The application we use for data collection is designed only to transfer data to our platform. Our platform runs on a separate public cloud environment, Microsoft Azure, which ensures a secure infrastructure for our solutions.
What are the costs and fees to use Genius Core™?
We understand that clarity in pricing is essential for our customers, which is why we aim for transparency and simplicity. Our pricing structure for Genius Core is straightforward, so you know exactly what to expect without any hidden fees. Choose from flexible SaaS plans tailored to meet the needs of businesses of all sizes, allowing you to harness the full potential of our innovative software with confidence.
Who can tell me more about your solution?
Our sales team is always ready to answer your questions and work with you to find the best ways to use the digital twin in your production. In addition, together we can organise a Genius Day™ workshop, based on real data from your factory, and provide a more detailed assessment of the data visualisation model that suits your needs.
All the information you need at one glance. One platform.
Want to know more about our solution for your organization? Please drop us a line and we’ll be in touch!