Process industry

All factories in your pocket

Digital twin for process industry is changing the way you visualize, manage and optimize your manufacturing processes and data. Process Genius has already significantly improved the daily lives of thousands of people working in the process industry, and we can help your organisation save up to €1 000 000 per year per factory.

Your partner for more than 10 years in the following fields of process manufacturing:
Chemical industry
Forest industry
Energy industry

Some of our customers

Join the customers who’ve already used digital twin to streamline their operations

Benefits

Why digital twin is important in process industry?

Process manufacturers face a massive wave of challenges in their operations. The complexity of their production processes, scattered datapoints, the need to maintain high levels of productivity, and the increasing pressure to minimize costs and waste all contribute to the demanding nature of their industry. To overcome these challenges, manufacturers need a comprehensive solution that can facilitate better decision-making, improve resource allocation, and enhance overall operational efficiency.

Our Genius Core 3D Digital Twin is a user-friendly, layered interface that presents a comprehensive 3D view of your plants and their surroundings. It does this by consolidating data from your existing devices and systems. The cloud platform makes it possible to connect multiple factories on a single platform and facilitate the sharing of all factory functions. You can quickly and easily get all the information you need, including safety notifications, utilization rates and maintenance and repair tasks, in seconds.

Save up to 50 000 minutes every day

Managing day-to-day operations of your factory is a challenging job, and the tools used in it shouldn’t make it harder. With our platform, you can quickly see the information that matters most for your role in one easy-to-use platform.

Safety notifications from one week to five minutes

Safety and security shouldn’t be a matter of long waiting times to figure out what happened or avoiding accidents out of pure luck. Our digital twin allows you and your workers to receive accurate, real-time safety alerts and views so you can monitor and act quickly on accidents, near misses, and other safety concerns. Prevent accidents and ensure the safety of workers, suppliers and customers in your factory.

Enjoy the quick and seamless implementation of SaaS platform

Genius Core™ 3D Digital Twin is a SaaS platform. It does not require you to have technical skills, upgrade production monitoring systems, or make any other new system purchases. Our platform allows you to increase production efficiency and reduce waste quickly and easily.

Our solution

Genius Core 3D Digital Twin’s key features for process manufacturers

The Genius Core™ 3D Digital Twin platform is built for demanding environments with 24/7 industry requirements in mind. The platform includes all the features to support and enhance your production. Seamless integration with all modern industrial systems and softwares ensures a smooth transition and rapid deployment, delivering immediate value to your operations.

Data visualization

Equipped with advanced data visualization capabilities, our 3D Digital Twin provides you with a comprehensive view of your manufacturing operations. Through intuitive dashboards and interactive charts, you will have access to real-time insights, enabling you to make informed decisions swiftly. With this level of visibility, you can identify bottlenecks, track utilization rates, and pinpoint areas of improvement, enabling you to enhance safety, productivity, and overall operational efficiency.

Security notifications

With 3D Digital Twin, you can seamlessly integrate advanced safety notification features into your workflow. Stay one step ahead with real-time notifications and safety reports. Detect and prevent potential incidents before they escalate, ensuring the well-being of your employees and the smooth running of your operations.

Predictive maintenance

With its predictive maintenance-focused reports and views, the platform enables you can spot potential issues before they even occur. This allows you to proactively address them and avoid costly maintenance downtime. By accurately predicting maintenance needs, Genius Core™ 3D Digital Twin allows you to optimize maintenance schedules, ensuring optimal use of resources while reducing unnecessary costs.

ERP, OEE, MES, EAM, SCADA and database integrations

Genius Core™ 3D Digital Twin can integrate data from popular ERP systems as well as OEE, MES and SCADA software. In addition, our platform can connect to various environmental sensors, device sensors and third-party systems such as factory, material, document management and manufacturing systems.

Deviation management

Our platform offers features that streamline your operations and improve productivity. Monitoring and managing anomalies makes it easy to identify and correct them, ensuring that your production processes run smoothly and efficiently.

Waste reduction

Genius Core™ offers you an effective way to reduce waste. Our platform allows you to identify inefficiencies and implement targeted improvements to minimize waste and maximize the use of resources.

View customer stories

More than 60 customers are already using our 3D Digital Twin solution

“The easier the information is to understand, the better decisions can be made. If decision-makers don’t know what the information means, they also don’t know how to act accordingly.”
Marko Yli-PietiläHead of Smart Operations, Stora Enso

All the information you need at one glance. One platform.

Want to know more about our solution for your organization? Please drop us a line and we’ll be in touch!

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