Genius Coreâ„¢ features

Modular 3D Digital Twin developed for industrial needs

Because no one knows your factory better than you do

Easily configure the platform to match the needs of your production and different production roles

Genius Coreâ„¢ 3D Digital Twin is the result of our long development process, combining experience and expertise in the needs, environments and challenges of different industries. This is why the platform is built with modular features, allowing our customers to configure the platform themselves or through us. In this way, the required end solution is built from the modules you need to support your day-to-day management – not the other way around.

No more cumbersome customized systems and long waiting times, but swift changes to the standard

Reduced management costs, as you can also manage and update the platform yourself

The SaaS platform is constantly updated and offers you new features at no extra cost

Role-based dashboards and production reporting

With Genius Coreâ„¢ dashboards and reports, you can track key metrics, identify areas for improvement and make informed decisions that directly impact the success of your business KPIs.

Without comprehensive reports, it is almost impossible to assess process efficiency, monitor costs, meet KPIs and find the improvement areas expected of every production manager. We make it easy.

Add and edit report views with widgets

Reports are viewable on a role-by-role basis; only track the events and information most relevant to your role

Filters allow you to view the information you need at the level you want

You can also export reports out of the system if you wish

Production data visualization

With the Genius Coreâ„¢ platform, you get the whole picture of your current production in one view. The view can be fully configured to suit different user roles.

Software and machines are constantly evolving, which also creates development pressures for industry leaders. These machines also produce a lot of data, and there can be several data sources in the same factory. Often, there is not just one system, but a number of systems and inputs that are used to collect data from your plant. In addition, different departments in the factory may have different needs.

The platform allows you to monitor from a single view, for example:

Equipment/line usage data (real-time view, utilization rate, deviations)

Equipment/line content information (production volume, production rate, stage/readiness)

Machine-specific utilization and uptime monitoring (OEE)

Machine-specific utilization and uptime monitoring (OEE) is applicable to a wide range of machines. Get an overview of the current status and total capacity of your production plant at a glance.

The platform uses existing information to visualize your production, allowing you to make the necessary changes towards more profitable production and more efficient management. You can grasp the whole picture of your processes, their bottlenecks and reorganise your production where necessary.

The productive time of the machines, the utilization rate of the maximum capacity is measured and analyzed in real time view.

Know exactly what you produce: what, when and how much has been produced to help you streamline operations and make optimal use of production capacity

Deviation information and notifications

The Genius Coreâ„¢ platform will notify you immediately of any deviations in production. You can also link data from another maintenance system to the platform if required.

Would you like to see immediately how the upstream and downstream phases are progressing on the production line and react quickly to any deviations? If part of the production stops due to a break in the production pipeline, costs can quickly escalate.

The platform allows you to visually monitor, for example:

Equipment/line usage data (real-time view, utilization rate, deviations)

Equipment/line content information (production volume, production rate, stage/readiness)

Safety and security: reporting, notifications, views and documentation

See a holistic safety snapshot from a single view. Real-time reporting of safety findings helps you understand the incidents that have occurred in your plant so that they can be effectively prevented in the future.

Effective safety management is based on a sense of purpose and systematic approach. The main focus of safety is to reduce and prevent all accidents. All accidents are preventable – in hindsight, there is no accident that could not have been prevented.

With our 3D Digital Twin platform, you’ll have instant access to all safety-related findings and can react to safety threats in a timely manner. The platform quickly shows you where accidents are happening. You can also use the visual view to easily visualize up-to-date safety plan and emergency escape routes.

This is achieved through a comprehensive and up-to-date HSEQ view and plan. The most important thing is to identify and correct potential risk factors before accidents happen.

Through our platform, you will be instantly informed of, for example, fire alarms, gas, liquid and chemical leaks, exceedances of environmental limits (temperature, humidity, vibration, etc.) and other system alarms.

In the platform safety view, you can display all the most important information related to safety at work, such as:

Fire extinguisher locations

Locations of first aid kits and equipment

Emergency escape routes and assembly points

Documentation of hygiene and safety areas, such as safety, operating and hygiene instructions

Reporting and managing security findings

Quality and environmental monitoring

The Genius Coreâ„¢ platform will notify you immediately of any deviations in production. A digital dashboard makes it easy to monitor quality. You’re up to date with current and historical condition data. In the event of a complaint, you can review the conditions and deviations at the time of the incident afterwards.

Can you immediately see how the upstream and downstream phases are progressing on the production line, and can you react quickly to any deviations? If part of the production stops due to a break in the production pipeline, costs can quickly escalate.

Our platform allows you to monitor the status and conditions of your production in real time. Select the required production data for reports. Production efficiency and conditions conveniently available for the desired period.

The visual view also allows you to clearly demonstrate that, for example, self-monitoring is in place and that everything related to quality and product safety is in order and documented. You can make use of documentation for audits, for example.

You can also use our 3D Digital Twin platform to visualize different quality criteria. Product consistency can be easily monitored visually, and deviations can be reacted to more quickly.

The platform allows you to visually monitor, for example:

Equipment/line utilization data (real-time view, utlization rate, deviations)

Equipment/line content information (production volume, production rate, stage/readiness)

the weight of the packaging and the homogeneity of the product

hygiene compliance and cleanliness reports (product and equipment hygiene)

self-monitoring

Predictive maintenance
The platform minimizes the time needed for maintenance shutdowns, their planning and production stoppages. You can forget about ticketing, as the information you need to plan maintenance shutdowns, such as work permits, is available in real time on the platform.

Visual information presentation is useful in many other contexts, such as maintenance management, including predictive maintenance and production line performance management.

Predictive maintenance and timely servicing can avoid unplanned production stoppages and the associated multiplier effects. This can lead to significant savings in corrective maintenance.

Our 3D Digital Twin platform can be combined with the maintenance features of existing systems. There may be one large-scale system, or systems from many different suppliers.

Inventory management

The visualization of storage areas on the 3D Digital Twin platform enables the timely use of resources, such as food materials.

For each food or raw material, the desired minimum and maximum levels can be defined. Visual monitoring allows inventory to be visible and ensures that the optimum amount of raw material is in stock.

Inventory optimization can minimize unnecessary waste, ensure smooth production and monitor that the right number of different transport units are available, for example.

The platform allows you to visually monitor, for example:

Storage places and filling rates

Stock contents (headings, balance limits, tracking of expiry date)

Monitoring energy efficiency and other indicators of sustainable development

With the 3D Digital Twin platform, you can visualize and thus make visible a variety of sustainability indicators. You can use the data for audits, for example.

Visual information presentation is useful in many other contexts, such as maintenance management, including predictive maintenance and production line performance management.

Predictive maintenance and timely servicing can avoid unplanned production stoppages and the associated multiplier effects. This can lead to significant savings in corrective maintenance.

Follow and visualize, for example:

Material efficiency and waste counter: accepted vs. rejected + reasons; packaging material consumption

Energy efficiency and energy consumption by site and by monitoring period

Water efficiency, water consumption, waste water volume

Exceeding environmental limits (temperature, humidity, vibration, etc.)

Occupancy and monitoring of premises

Our Digital Twin platform is a complete solution, not a stand-alone system for property management. It brings together existing data from equipment and systems into a single view, taking the monitoring and reporting of risk mitigation measures to a new level.

The platform allows you to model floor space, work environments, device locations and plan human flows, for example. Once deployed, monitoring of facilities and people flows will take place in real time.

Based on the usage data, you can take workstations out of service if necessary and ensure safety distances. The 3D image makes it easy to see where the restrictions are targeted. For example, if there are requirements in the environment to restrict sterile or hazardous areas due to chemicals, the information is clearly displayed in a visual format.

Staff and visitor satisfaction also starts before they arrive at your property. Visual approach maps with bus stops, parking spaces and routes to them ensure a smooth arrival.

With our Digital Twin platform, you can find out in no time and also book free working and meeting spaces. Needs vary, and the space reserved can be a team workspace with a specific devices, a quiet workspace or a remote meeting point. Other internal information on the premises is also available from a single view.

All the information you need at one glance. One platform.

Want to know more about our solution for your organization? Please drop us a line and we’ll be in touch!

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